GMK4100L-1 - Maintenance work carrier

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IntervalAssemblyMaintenance taskref. MMdriven kmDetails
daily/before putting into operationEngineChecking the oil level7 - 13  Details
daily/before putting into operationEngineChecking the air filter7 - 16  Details
daily/before putting into operationEngineChecking the coolant level7 - 17  Details
daily/before putting into operationFuel systemDraining off water from fuel filter 17 - 28  Details
daily/before putting into operationExhaust system with exhaust emission controlChecking the AdBlue tank level7 - 34  Details
daily/before putting into operationWheelsChecking the tyres for damage7 - 67  Details
daily/before putting into operationVehicle brakeChecking the wear display7 - 75  Details
daily/before putting into operationSteeringChecking the steering monitoring7 - 89  Details
daily/before putting into operationSteeringChecking for leaks7 - 91  Details
daily/before putting into operationHydraulic systemChecking the oil level7 - 97  Details
daily/before putting into operationElectrical systemChecking the lighting and indicators7 - 119  Details
weeklyEngineGeneral Inspection7 - 18  Details
weeklyTransmissionGeneral Inspection7 - 40  Details
weeklyTransfer caseGeneral Inspection7 - 45  Details
weeklyAngle gearGeneral Inspection7 - 50  Details
weeklyAxle linesGeneral Inspection7 - 55  Details
weeklyWheelsChecking the tyre pressure7 - 68  Details
weeklyCompressed air systemDraining water from the compressed air system7 - 93  Details
weeklyCompressed air systemChecking for leaks7 - 94  Details
weeklyHydraulic systemChecking the hydraulic hoses7 - 98  Details
weeklyHydraulic systemChecking for leaks7 - 98  Details
weeklyCentral lubrication systemChecking the level7 - 115  Details
weeklyOther maintenance workChecking the windscreen washing system7 - 139  Details
once a monthExhaust system with exhaust emission controlCheck the exhaust system for external damage7 - 352000 Details
once a monthTransfer caseChecking the oil level7 - 452000 Details
once a monthAngle gearChecking the oil level7 - 502000 Details
once a monthAxle linesAxle centre drives – checking the oil level7 - 552000 Details
once a monthAxle linesFinal drives – Checking the oil level7 - 612000 Details
once a monthAxle linesLubricating the Cardan shafts in the axle lines7 - 642000 Details
once a monthWheelsChecking that the wheel nuts are tight7 - 692000 Details
once a monthSuspensionSuspension struts – Checking the oil level7 - 832000 Details
once a monthSuspensionSuspension struts – checking the fastening7 - 822000 Details
once a monthElectrical systemChecking the batteries7 - 1202000 Details
once a monthAir-conditioning systemChecking the air-conditioning system7 - 1272000 Details
once a monthTowbar couplingLubricating the towbar coupling7 - 1312000 Details
once a monthOther maintenance workLubricating the outrigger beams7 - 1402000 Details
once a monthOther maintenance workChecking the auxiliary heater7 - 1412000 Details
once a monthEngineref. Engine manufacturer’s documentation7 - 132000
every 3 monthsEngineref. Engine manufacturer’s documentation7 - 135000 - 6000
every 3 monthsFuel systemReplacing fuel filter 17 - 295000 - 6000 Details
every 3 monthsVehicle brakeChecking disc brakes7 - 765000 - 6000 Details
every 3 monthsSuspensionForced lever – checking correct functioning7 - 865000 - 6000 Details
every 3 monthsHydraulic systemCleaning the magnetic rods7 - 995000 - 6000 Details
every 3 monthsElectrical systemChecking the charge level of the batteries7 - 1225000 - 6000 Details
every 3 monthsElectrical systemCharging the batteries using the battery charger7 - 1245000 - 6000 Details
every 3 monthsElectrical systemCheck the external starting socket7 - 1255000 - 6000 Details
every 3 monthsTowbar couplingChecking the bearing7 - 1335000 - 6000 Details
every 3 monthsTowbar couplingChecking the cotter pin7 - 1345000 - 6000 Details
every 3 monthsTowbar couplingChecking the lower bushing7 - 1355000 - 6000 Details
every 3 monthsTowbar couplingChecking the initial tension of the springs7 - 1355000 - 6000
every 3 monthsTowbar couplingChecking the support ring7 - 1365000 - 6000 Details
every 3 monthsTowbar couplingChecking the function of the coupling jaw/ resetting the middle position7 - 1365000 - 6000 Details
every 6 monthsEngineref. Engine manufacturer’s documentation7 - 1310000 - 12500
every 6 monthsTransfer caseChanging the oil7 - 4610000 - 12500 Details
every 6 monthsAngle gearChanging the oil and the oil filter7 - 5210000 - 12500 Details
every 6 monthsAxle linesLubricating longitudinal Cardan shafts7 - 6510000 - 12500 Details
every 6 monthsWheelsChanging the wheels7 - 7010000 - 12500 Details
every 6 monthsAir-conditioning systemChecking hoses7 - 12710000 - 12500 Details
every 12 months (1 year)Engineref. Engine manufacturer’s documentation7 - 1320000 - 25000
every 12 months (1 year)EngineHave the radiator checked/cleaned7 - 1820000 - 25000 Details
every 12 months (1 year)EngineChecking the V-belt tension7 - 2320000 - 25000 Details
every 12 months (1 year)Fuel systemReplacing fuel filter 27 - 3120000 - 25000 Details
every 12 months (1 year)Exhaust system with exhaust emission controlHaving the AdBlue system checked7 - 3720000 - 25000 Details
every 12 months (1 year)TransmissionChecking the oil level7 - 4120000 - 25000 Details
every 12 months (1 year)Axle linesAxle centre drives – changing the oil7 - 5720000 - 25000 Details
every 12 months (1 year)Axle linesFinal drives – Changing the oil7 - 6220000 - 25000 Details
every 12 months (1 year)SuspensionPressure accumulator – checking the gas pressure7 - 8720000 - 25000 Details
every 12 months (1 year)Compressed air systemReplacing the filter cartridge of the compressed air drier7 - 9520000 - 25000 Details
every 12 months (1 year)Hydraulic systemChanging the ventilation filter7 - 10120000 - 25000 Details
every 12 months (1 year)Hydraulic systemTaking oil samples7 - 10220000 - 25000 Details
every 12 months (1 year)Air-conditioning systemCleaning the condenser fins7 - 12820000 - 25000 Details
every 12 months (1 year)Air-conditioning systemChecking the entire air-conditioning system7 - 12820000 - 25000 Details
every 12 months (1 year)Air-conditioning systemChanging the pollen filter7 - 13020000 - 25000 Details
every 12 months (1 year)Other maintenance workLubricating the cab door7 - 14120000 - 25000 Details
every 12 months (1 year)Other maintenance workLubricating the connecting and socket pins7 - 14220000 - 25000 Details
every 12 months (1 year)Other maintenance workRenewing the corrosion protection7 - 14320000 - 25000 Details
every 24 months (2 years)Engineref. Engine manufacturer’s documentation7 - 1340000 - 50000
every 24 months (2 years)EngineChanging the oil and the oil filter7 - 2540000 - 50000 Details
every 24 months (2 years)Other maintenance workHaving the fire extinguisher checked7 - 14540000 - 50000 Details
every 60 months (5 years)Other maintenance workHave the Cardan shaft between the transmission on the engine and the transfer case replaced by Manitowoc Crane Care or an authorised GROVE dealer. 100000
every 60 months (5 years)TransmissionChanging the oil7 - 42100000 Details
every 120 months (10 years)Steel constructionCheck the load-bearing steel construction. For further information, please contact Manitowoc Crane Care. 200000

GMK4100L-1 - Maintenance work superstructure

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IntervalAssemblyMaintenance taskref. MMOperating hoursDetails
daily/before putting into operationHydraulic systemChecking the oil level8 - 31  Details
daily/before putting into operationElectrical systemChecking the lighting and indicators8 - 73  Details
daily/before putting into operationHoist ropesChecking the winding8 - 51  Details
weeklyHoist ropesChecking the hoist ropes8 - 52  Details
weeklyHoistsChecking the oil level8 - 9  Details
weeklyHoistsGeneral Inspection8 - 10  Details
weeklyHoistsChecking the hoist brake8 - 10  Details
weeklySlewing gearChecking the oil level8 - 15  Details
weeklySlewing gearChecking for leaks8 - 16  Details
weeklyHydraulic systemChecking the hydraulic hoses8 - 32  Details
weeklyHydraulic systemChecking the ventilation filter8 - 32  Details
weeklyHydraulic systemChecking for leaks8 - 33  Details
weeklyCentral lubrication systemChecking the level8 - 69  Details
weeklyOther maintenance workChecking the windscreen washing system8 - 79  Details
once a monthOther maintenance workChecking the auxiliary heater8 - 80100 Details
once a monthAir-conditioning systemChecking the air-conditioning system8 - 75100 Details
once a monthAir-conditioning systemCleaning the condenser fins8 - 75100 Details
once a monthMain boomGreasing the piston rod of the derricking cylinder8 - 45100 Details
every 3 monthsMain boomLubricating the telescopic sections8 - 46250 Details
every 3 monthsMain boomLubricating the sheaves8 - 50250 Details
every 3 monthsHook blocksChecking the sheaves8 - 71250 Details
every 3 monthsHydraulic systemCleaning the magnetic rods8 - 34250 Details
every 3 monthsSlewing bearingChecking the screws8 - 21250 Details
every 3 monthsHoist ropesLubricating the hoist rope8 - 53250 Details
every 6 monthsSlewing bearingLubricating the gear teeth8 - 25500 Details
every 6 monthsSlewing bearingGeneral Inspection8 - 27500 Details
every 6 monthsSlewing bearingMeasuring tilting play8 - 28500 Details
every 6 monthsSlewing gearChecking the slewing gear brake8 - 16500 Details
every 6 monthsAir-conditioning systemChecking hoses8 - 76500 Details
every 6 monthsCable drums and slewing angle sensorMaintenance of the slip ring assemblies8 - 65500 Details
every 12 months (1 year)Air-conditioning systemChecking the entire air-conditioning system8 - 761000 Details
every 12 months (1 year)Air-conditioning systemChanging the pollen filter8 - 781000 Details
every 12 months (1 year)Hook blocksLubricating8 - 711000 Details
every 12 months (1 year)Main boomChecking the locking system8 - 501000 Details
every 12 months (1 year)Slewing gearChanging the oil/checking the oil8 - 191000 Details
every 12 months (1 year)Slewing bearingChanging the oil/checking the oil8 - 301000 Details
every 12 months (1 year)HoistsChanging the oil/checking the oil8 - 111000 Details
every 12 months (1 year)Hydraulic systemChanging the ventilation filter8 - 361000 Details
every 12 months (1 year)Hydraulic systemPressure accumulator – checking the gas pressure8 - 371000 Details
every 12 months (1 year)Hydraulic systemTaking oil samples8 - 371000 Details
every 12 months (1 year)Other maintenance workLubricating the crane cab door8 - 811000 Details
every 12 months (1 year)Other maintenance workLubricating the step8 - 821000 Details
every 12 months (1 year)Other maintenance workLubricating the connecting and socket pins8 - 831000 Details
every 12 months (1 year)Other maintenance workRenewing the corrosion protection8 - 841000 Details
every 24 months (2 years)Other maintenance workHaving the fire extinguisher checked8 - 862000 Details
every 36 months (3 years)HoistsHaving a partial inspection carried out8 - 133000 Details
every 60 months (5 years)Other maintenance workHave both the Cardan shafts on the angle gear replaced by Manitowoc Crane Care or an authorised GROVE dealer. 5000
every 60 months (5 years)Cable drums and slewing angle sensorLubricating the slewing angle sensor8 - 675000 Details
every 72 months (6 years)HoistsHaving a general inspection carried out8 - 136000 Details
every 120 months (10 years)Electrical systemHave the battery on the electronics board replaced8 - 7412000 Details
every 120 months (10 years)Steel constructionCheck the load-bearing steel construction. For further information, please contact Manitowoc Crane Care. 12000
every 120 months (10 years)Rated capacity limiter (RCL)Have the RCL checked by Manitowoc Crane Care. 12000